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1.6 钎焊
钎焊是采用比母材熔点低的金属材料作钎料,将焊件和钎料加热到高于钎料熔点,低于母材熔点的温度,利用液态钎料润湿母材,填充接头间隙并与母材相互扩散实现连接焊件的方法。
钎焊时,焊件加热温度较低,焊件的组织和力学性能变化不大,变形较小,接头平整光滑,工艺简单,生产率高,因此钎焊获得广泛应用。
钎焊的缺点是一般情况下接头强度较低,必须用搭接达到与母材等强度。钎焊时接头连接面间要保证一定的间隙。残余的钎剂有腐蚀作用,因而对装配及钎焊后的清理要求较严。
按钎料的熔化温度和钎焊接头的强度不同,钎料可分为:难熔钎料(硬钎料,熔点在450℃以上),易熔钎料(软钎料,熔点在450℃以下)。钎料见表1-4-73,钎剂见表1-4-74~表1-4-79。
为了获得优质的钎焊接头,应根据所钎焊的材料、形状结构及尺寸、接头的使用性能、生产效率及所具备的条件等因素,正确地选择相应的钎焊方法、钎料、钎剂以及钎焊工艺等。
各种钎焊方法的比较及应用范围
表1-4-65
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00410001.jpg?sign=1738890799-GJprypNj7Nqyd4HZFSMkq6ZoQNrl402e-0-fee6a694d0b1375db4da90acb573f760)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411001.jpg?sign=1738890799-MGldf4WS2iu7XIpBq5AMYSViEr4d7EtI-0-b31e5730012070c71824c435cd8fddeb)
钎料和钎剂的选择原则
表1-4-66
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411002.jpg?sign=1738890799-q3jbiycyd8dAKOyYq9UrYjXumjVQ4imX-0-222dc76ebe97534b3790de98ec56af88)
钎料的选择
表1-4-67
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00412002.jpg?sign=1738890799-MQrtAtWYBGfb18KX5bXHMvRBhY3h6Oxv-0-a6a8616799106fbd079c9d84c2110952)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413001.jpg?sign=1738890799-j2J44EVWBADDlsjKdDwKR7qh7RmxBtKj-0-a19adce93a9400c8cd15cb9d559c4a48)
典型钎焊的接头形式
表1-4-68
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413002.jpg?sign=1738890799-PdtYrigmnftCQKDFtpTXfo5qjf5PfuDK-0-a1c2c28923c68cf2cb441bf8a4e56129)
表1-4-69 常用“自保持”接头形式
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414002.jpg?sign=1738890799-hnxQ8vSe8PQfSShYzZmIsZ64AktuRbPk-0-c4bcaa9a97ef2cdc905f058dc1055f65)
钎焊接头的间隙
表1-4-70 不同类别钎料在钎焊温度下接头间隙的推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414003.jpg?sign=1738890799-S8TYwPtCKV6rOiELl3gG3QefZo1Yf8fC-0-20178b9106fa4ff3a0a5d9a6e7f0b267)
表1-4-71 钎焊温度下不同母材与钎料组合的接头间隙推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415001.jpg?sign=1738890799-1SAKAadtCr44a6Srz8ag93thmNZkqgoB-0-63d52741787772948811500595d97620)
表1-4-72 钎焊接头间隙和抗剪强度
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415002.jpg?sign=1738890799-ZwEoRSOo5A3Ntsw84TllB8c8ubWvEuqM-0-62457d25a6ff7f477c7438acecc722f3)
①必要时用负间隙(过盈配合),强度最大。
表1-4-73 钎料
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415003.jpg?sign=1738890799-n5NGL8YRrLKT4N5RwOYyFnDWkabprrOx-0-14d36140afee4b5f81aeab3904812732)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00416001.jpg?sign=1738890799-JI9dS2bYbdmEntuKziyGE2GtM8tjf701-0-5603d8a840b0b1494dbdf8b26dcf06b5)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00417001.jpg?sign=1738890799-RsP8leSodmjMWkR4UPE7vVBHspVbIKiY-0-cc0efa916189f4bf7ad66da288d30988)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00418001.jpg?sign=1738890799-QVZPm5VtzGZHixmsEmRvWCA3muOn5msd-0-8b0855ccfa108a41eddf8ef5ad5ada4e)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00419001.jpg?sign=1738890799-vcT95mEvmylc20NEbiB2IG85UDtFO8JL-0-b2f746f08f870b35835e9378f219a6a1)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420001.jpg?sign=1738890799-0gX9S50GMISjMdncS5BOsuSdCh0exmDB-0-4383c38fdc2549cd12d216a212ba7ce1)
钎剂
硬钎焊用钎剂型号表示方法(JB/T6045—1992)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420002.jpg?sign=1738890799-tBr3XXbERx2rTjV0LhLKXAWmKwJlGRYd-0-7d34075bcbdc6a9ccbbf23c6b4738f7e)
示例
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420003.jpg?sign=1738890799-LwcpgwS284DrOAXdkU0l7iJjkfNfuIh7-0-d5f5af895d221f84e0a49ed9271d917e)
表1-4-74 钎剂主要元素组分分类
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420004.jpg?sign=1738890799-dgVLJckxKAjv5oei6t8XVhkZfbQ56vis-0-ba71444e6197342bcaf9283d5e5b3330)
表1-4-75 常用钎剂的化学成分推荐表
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420005.jpg?sign=1738890799-Bx9iATyBRiME4OSL6MbYuXDToE878Eve-0-cdf1f4d2c594e768447bd5a24b04c13a)
表1-4-76 软钎焊用钎剂分类及代码(摘自GB/T 15829—2008)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421001.jpg?sign=1738890799-TYbHhp6gvvUIfAbMUfaxqquo8GtFfz1l-0-1a72c12c793e23d601e9ef644f7595b2)
表1-4-77 常用无机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421002.jpg?sign=1738890799-49evF1189O98wZmdkf5aaHlQxhrhI5tS-0-1845eb78c5012a20658edb9c25f19e0e)
表1-4-78 常用有机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421003.jpg?sign=1738890799-6YPC4G4Y8wZI16yQxE3xrJagVu4ni8wB-0-ec216019fc170c293464a778fb42c188)
表1-4-79 常用硬钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00422002.jpg?sign=1738890799-kdQO6btr8taog9jiJYRqRp1Rg8moJdd4-0-507be6df97ccd0f650d4d29033d86213)